TOYOTA HILUX (2015-PRESENT)

150 LITRE REPLACEMENT LONG RANGE FUEL TANK

The unbreakable Toyota Hilux has been taking Australian’s around our huge country for decades. The difference now compared to the old days is how you carry the extra fuel required for your long distance trip. Dirty jerry’s is a thing of the past!

In only 2 hours your nearest Brown Davis dealer can remove your standard 80lt fuel tank and replace it with a whopping 150lt Brown Davis long range fuel tank. This almost doubles the vehicles driving range while still remaining at the same height as the standard tank. 

The Toyota Hilux replacement tank utilizes factory components making for an easy install with no modifications required. The Toyota Hilux replacement tank has no affect on your spare wheel, allowing it to retain its factory location under the vehicle. 

Specifications

PART NUMBER:

ALL 4WD MODELS 2015-PRESENT (NOT 48 VOLT ) PN: TH15R1

48 VOLT MODEL – 4WD MODELS 2024-PRESENT PN: TH15R1-48V

ALL 2WD MODELS PN: TH15R2 – 2WD MODELS (145ltr)

TANK TYPE: REPLACEMENT
CAPACITY: 150 LITRE
FILLER POINT: RETAINS STANDARD FILLER POINT
FUEL SUPPLY METHOD: STANDARD
TANK LOCATION: REPLACES VEHICLES STANDARD TANK
FITTING TIME: 2 hour/s
MODIFICATIONS: NONE REQUIRED

Tank Fitted

Key features of the Toyota Hilux (2015 – PRESENT) Replacement Long Range Fuel Tank

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Tapered approach angle to reduce frontal impact and improve ramp over clearance

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Internal baffling system to prevent fuel slosh and strengthen tank structure

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Gusseted brackets with double thickness pads to spread tank mounting loads

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Fuel pump sender flange designed to re-use vehicles original equipment

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Roll over check valve and expansion box for fuel expansion and venting

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Filler tube, connects to vehicles original filling point

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Fast fill breather for rapid filling and to reduce bowser shut off (works with fast fill)

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Cushion clamp locators to retain fuel lines and prevent damage and kinking

Tank Comparison

Figures based on Duel Cab 4x4 SR5 (as quoted by Toyota)
Fuel Consumption
Manual (7.6T) / Auto (8.5LT)		Percentage Increase
Brown Davis Long Range Fuel Tank
80 Litre Standard Tank1052.63km / 941.18km–
150 Litre Brown Davis Long Range Fuel Tank1973.68km / 1764.71km+ 87.50

87.5% Increase!

Whilst every effort has been made to ensure these figures are accurate vehicles may vary. Vehicles should never be pushed to the point of running out of fuel as it may harm your vehicles engine.

Compatibility

Confirmed fitment

  • Models

    2015- all 4WD Models- Diesel only – single cab, extra cab, dual cab, SR, SR5, Workmate (Model introduced during this year)
    2016- all 4WD Models- Diesel only – single cab, extra cab, dual cab, SR, SR5, Workmate
    2017- all 4WD Models- Diesel only – single cab, extra cab, dual cab, SR, SR5, Workmate
    2018- all 4WD Models- Diesel only – single cab, extra cab, dual cab, SR, SR5, Workmate
    2019- all 4WD Models- Diesel only – single cab, extra cab, dual cab, SR, SR5, Workmate
    2020- all 4WD Models- Diesel only – single cab, extra cab, dual cab, SR, SR5, Workmate
    2021- all 4WD Models- Diesel only – single cab, extra cab, dual cab, SR, SR5, Workmate
    2022- all 4WD Models- Diesel only – single cab, extra cab, dual cab, SR, SR5, Workmate
    2023- all 4WD Models- Diesel only – single cab, extra cab, dual cab, SR, SR5, Workmate

Aftermarket Accessories

  • Suspension

    Confident of fitment with all suspension, airbags, gvms

  • Alloy and Steel Trays

    Confident of fitment with most aftermarket trays – Filler may need relocating after tank fitment. Some under tray draws may interfere with tank.

  • Exhuasts

    Confident of fitment with most aftermarket exhuasts

International vehicles

  • Confirmed fitment

    Thailand / Asia / South Africa

Step by Step DIY Instructions

The Brown Davis Toyota Hilux (2015 – PRESENT) tank comes with step by step instructions that walk you through every step of the install.

Brown Davis manufactures a wide range of both Steel and Poly tanks so finding the right type of tank for your vehicle is crucial. Many factors need to taken into account so below are the highlights of both our steel and poly long range fuel tanks.

STEEL LONG RANGE FUEL TANKS

  • DRAIN PLUG

    ALL BROWN DAVIS STEEL FUEL TANKS COME WITH A DRAIN PLUG FOR DRAINING CONTAMINATED FUEL OR EVEN COLLECTING SOME FUEL FOR A MATE.

  • BAFFLES

    ALL BROWN DAVIS STEEL LONG RANGE FUEL TANKS HAVE INTERNAL BAFFFLES, THIS MINIMIZES FUEL SLOSH AND MOVEMENT. ALSO PROVIDING THE TANK WITH GREATER STRENGTH AND INGEGRITY.

  • SWIRL POT

    ALMOST ALL BROWN DAVIS STEEL LONG RANGE FUEL TANKS HAVE AN INTERNAL SWIRL POT. THIS DESIGN TRAPS FUEL AROUND THE PICK UP SO THAT YOU CAN RUN DOWN TO THE LAST FEW LITRES.

For 4WDs and tourers planning to head off the beaten track, our aluminized steel Long Range Fuel Tank is the best option. 

POLY LONG RANGE FUEL TANKS

  • LIGHT WEIGHT

    IF WEIGHT IS CRITICAL IN YOUR VEHICLE ON AVERAGE MOST LONG RANGE POLY TANKS ARE 10-15KG LIGHTER THAN STEEL TANKS.

For fleet managers and customers sitting primarily on surfaced road, poly long range fuel tanks is a great option.

Justin from Patriot compares steel and poly Long Range Fuel Tanks

Building a Brown Davis Tank

Since the beginning, Brown Davis has taken pride in the construction of our tanks, our Toyota Hilux (2015 – PRESENT) tank is no exception. Our tanks are made with quality and care, from the materials we use to the stringent pressure testing, they are prepared for the harshest conditions.

Laser Cut Aluminized Steel

Manufacturing our steel tanks starts with laser cut aluminized steel. With this material, your tank will have the strength and durability of steel, and the anti-corrosive properties of aluminum to make sure their is no rust.

Folded Before Welded

Before welding the tank, we use specialized machinery to fold the laser cut aluminized steel to decrease the amount of time and labor put into welding. Folded parts also have superior strength to welded parts.

High Quality Welding Every Time

Next, our experienced welders add the brackets, swirl pot and baffles to the tank and then weld it all off.  We use jigs to locate the brackets for each individual tank so installation is as consistent and easy as possible for every vehicle.

Pressure Testing

Lastly, we take it through an air pressure test. This involves a soap test, submersion test and a pressure gauge. These techniques help us identify any rare leaks and where they’re coming from. If air isn’t coming out, fuel definitely isn’t.

Building a tank- A walk through with Matt from The Explore Life

Warranty and Support

3 YEAR WARRANTY

For total peace of mind Brown Davis offers a 3 year warranty on all its fuel tanks. With an Australia wide network built over the 40+ years in the industry, you can go away on your longest journey knowing you will have full support with any issues.

Frequently Asked Questions

Yes.. All Brown Davis Fuel Tanks come with everything required to be fitted to your vehicle. This includes auxiliary (secondary) Fuel Tanks which come with electric fuel pump, hoses, wiring and fuel gauge.

After the installation of any Long Range Fuel Tank the vehicles fuel gauge (needle fuel gauge) will change slightly. This will be different in each vehicle depending on the tank shape. Some tanks will remain on full for a few hundred kilometres due to the extra height in the new tank. In most of the more popular tanks, we supply a special float arm to go with our tank, this gives a more accurate reading for the gauge. What we do make sure of is that the vehicles low fuel light and empty point is accurate on all tanks. This is of course the point on the gauge you want to make is correct.

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